Industrial equipment is exposed to working conditions where corrosion and wear are most intense. In sectors such as petrochemical, chemical, energy, cement, iron-steel, and mining, protecting equipment operating in aggressive environments—such as acid, alkali, solvents, and high temperatures—is critical for operational efficiency and sustainability. In this context, rubber coating technology is one of the most effective methods to extend the life of metal surfaces and equipment, enhance safety, and minimize maintenance costs.
At CorCoat, we provide rubber coating and manufacturing services using high-performance elastomers such as butyl, ebonite, neoprene, Hypalon, natural rubber, and similar materials. Thanks to our installed steam boiler and autoclave systems, our coating applications are made permanent and durable through vulcanization.
Direct contact of metal equipment with chemicals or abrasive fluids can quickly cause severe deformation and operational losses. Rubber coating:
Provides corrosion resistance: Protects metal surfaces from chemical reactions in acidic and alkaline environments.
Offers wear resistance: Shields surfaces against the abrasive effects of high-velocity particles, mud, dust, or chemicals.
Provides insulation: Reduces electrical conductivity, offering safety advantages in certain specialized processes.
Extends equipment life: Minimizes regular maintenance and protection costs, providing long-term savings.
We select elastomer types based on different industrial requirements:
Butyl Rubber: Used in environments requiring high acid and gas impermeability.
Ebonite (Hard Rubber): Notable for heat and chemical resistance.
Neoprene: Excellent resistance to oils, ozone, and outdoor conditions.
Hypalon: Preferred in aggressive environments due to high heat and chemical resistance.
Natural Rubber: High wear resistance, particularly effective in systems exposed to mechanical impacts.
For each project, the process characteristics, operating temperature, fluid type, and equipment usage are analyzed to determine the most suitable material.
The quality of application is the most critical step in rubber coating services. At CorCoat, our experienced team follows these steps:
Surface Preparation: Metal surfaces are sandblasted and cleaned prior to coating to ensure maximum adhesion between rubber and metal.
Coating Application: The selected elastomer is applied to the surface using specialized techniques.
Vulcanization: Conducted in our steam boiler and autoclave systems, this process creates cross-links between rubber molecules, resulting in a durable, elastic, and long-lasting coating.
Quality Control: Post-application, coating integrity is verified through spark testing, visual inspection, and thickness measurements.
Our rubber coating services can be applied to a wide range of critical equipment and surfaces:
Chemical storage tanks
Mixers and reactors
Piping and fittings
Pump housings and fans
Heat exchangers and scrubbers
Silos, mill parts, and other process equipment
This diversity demonstrates that rubber coating is effective not only against chemical corrosion but also mechanical wear, impact, and friction.
Over 40 years of industry experience: Leveraging our team’s expertise to deliver reliable solutions for complex projects
Modern facilities and infrastructure: High-standard coating services are ensured with autoclaves, steam boilers, and other specialized equipment.
Project-based approach: Tailor-made solutions are developed for every customer and process.
International quality standards: Our experience in domestic and international projects is continuously enhanced through our commitment to ongoing improvement.
